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ISO Update aims to provide information, resources, and updates around the Standards and Certification industry. We believe that organizational standards can help businesses of all shapes and sizes become more efficient and successful on a local, federal, or global scale.

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An organization faces many health and safety related issues despite planning and establishing various systems in place to ensure that all health and safety related requirements are addressed. Issues like more than expected health complaints, incidents resulting in serious injuries, absenteeism impacting work and deliveries to customers and many other such problems are a cause of concern to the organization at some point of time. These issues result in low worker satisfaction or motivation and may impact deliveries to customers resulting in lower customer satisfaction. It is important for an organization to keep a track of all such cases. To do this an organization needs to monitor, measure, analyze and evaluate processes to ensure that these are effective, adequate and suitable. ISO 45001 talks about this in the clause on Performance Evaluation.

Measurement and Monitoring Requirements

Measurement and monitoring requirements should be decided on the basis of risk and criticality of the process. The measurements should be in line with OH&S objectives established for the organization. The measurement and monitoring requirements should consider requirements of the standard, legal requirements and other requirements. Some examples can be:

  • observation of health of employees, work environment monitoring;
  • progress on policy declarations, objective achievement, and continual improvement;
  • competence levels of the workers
  • gaps in compliance with legal requirements, if any
  • Standards and Codes;
  • Insurance Requirements

Once you have identified your measurement and monitoring requirements, you need to establish systems to collect and consolidate these measures. To do this, you need to define criteria to compare these measurements. These criteria could be against industry benchmarks or organization’s own codes and objectives. Establish measurement devices or tools that would be required to take these measurements. Along with methods to collect and consolidation, establish methods to check that the results of measurements are valid.

Analysis and Evaluation

Analysis is the process of investigating data to determine relationships and trends. You may use various statistical tools like Pareto analysis, fish-bone analysis, 5-why analysis, etc. to draw a conclusion from data.

Evaluation is done to ensure adequacy, suitability and effectiveness of health and safety requirements. This activity is most often related to monitoring activities. Occupational health complaints, work environment monitoring and health surveillance of workers are some of the elements that need to be monitored in an organization.

The results of analysis and evaluation shall be used to take actions to eliminate root causes which are the reason for negative feedback or measurement going beyond the targets established.

Present the trend analysis in Management review meetings and Identify the need for improvements within the OH&S management system through evaluation of these processes.

Analysis and Evaluation of data may specify a number of areas of concerns or risks. Adequate actions should be taken pro-actively to ensure these risks or problems are adequately addressed before they reach severe levels and are difficult to con

 

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ISO 45001 will focus on fundamental concepts like “risk”, “worker”, and “workplace”.

Organizations are faced with numerous incidents and non-conformities at different point of time. Incidents could be as simple as a worker’s ill-health or serious such as high exposure to hazardous material or a vehicle accident. Similarly, Non-conformities may arise when a procedure is not met, a protective equipment starts mal-functioning or damage to property which may cause health or safety related risk to workers or other interested parties. ISO 45001 requires that all such events shall be identified and adequate actions shall be planned to address these incidents and non-conformities.

ISO 45001 requires organizations to plan, establish, and maintain a process to handle Incidents and Non-Conformities, whenever they are encountered. The process must include the following steps:

  • Report all incidents and non-conformities, whenever these are encountered.
  • Take immediate action to correct the Incident or Non-conformity in order to control the incident / non-conformity and deal with any consequences.
  • Identify all possible root cause that caused the problem. There are various tools that may be used to identify the root cause such as 5-Why analysis, Fish-bone Analysis, etc. Workers and other interested parties need to be involved when identifying root causes for an incident or non-conformity.
  • Undertake corrective action to eliminate the root cause. The intent of this exercise is to ensure that the incident or non-conformity will not occur again due to the root cause and will eventually improve the process.
  • Monitor the effectiveness of corrective actions to ensure that the non-conformity or incident has been completely eliminated.
  • The corrective action records and a summary of corrective action results need to be presented in management reviews.

Addressing all non-conformities and incidents in a holistic manner using root cause analysis helps an organization to further improve its processes and reduces any organizational health and safety related risks related to incident or non-conformity. This reduces the number of incidents and non-conformities over a period of time and organization can yield the benefits of reduced cost due to these incidents or non-conformities. Therefore, it is important for any organization to address all incidents and non-conformities and take appropriate corrective actions.

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5 Steps for Emergency Response Planning in ISO 45001 - ISOUpdate.com

An unforeseen emergency can happen at any time. Emergencies can be natural like flood, earthquake, tornado, or a result of human involvement, for example fire, chemical or toxic substance spill, major structural failure. ISO 45001 ensures organisations are prepared to handle all emergencies through adequate response planning. The steps that need to be undertaken for emergency response planning are:

1. Identify Emergencies

The first step towards emergency response planning is to identify all emergency situations that an organization may face during working hours or beyond working hours. Consider company’s location, nature of company’s work, machines or chemicals that are used, manufactured or stored within the premises. Create a list of all potential emergencies that the company might face. Assess the risks associated with these emergencies.

2. Identify supplies/resources needed to respond to emergencies

You need to assess your current workplace ability to respond to emergencies. This includes internal and external resources, medical or other supplies required to respond to emergencies. You may be able to control some of the emergencies with proactive controls, like reducing ignition sources. Apart from pro-active controls, identify reactive controls like communication channels, medical aid, generators, firefighting equipment, etc. that may be required when an emergency occurs.

3. Create an emergency response plan

Appropriate Emergency Response plan need to be created once emergencies and mechanism of their response are identified. This will include procedures to handle emergencies, location and instructions for emergency facilities, Evacuation procedures, alarm and emergency facilities.

4. Communicate and Train workers/relevant stakeholders on emergency response

Once an Emergency Response Plan is created, it is important to communicate the plan to all workers /relevant stakeholders. You need to train workers to handle emergency situations. Frequent emergency drills may be carried out to educate workers from time to time.

5. Evaluation and revision of emergency response procedures

The emergency response procedures should be evaluated after a drill or after an emergency is faced. If need be, these emergency procedures should be changed or revised based on the results of testing or drills.

Emergency response planning is important for any company as it is always better to be safe than sorry. Putting in an effective response plan for emergencies may take some effort but it pays off in the long run. It ensures the safety of your workers and helps build a healthy and safe workplace.


Learn more about ISO 45001

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“What’s in it for me?” is not an unreasonable question for anyone to ask, especially if you are going to ask them to spend money. If you want your business to invest in a Quality Management System such as ISO 9001 you should have some idea of what it is going to cost you and how much you will get back for your investment.

Measuring Your Quality Costs



One way to look at this is to look at the model for Cost of Quality (CoQ) suggested by Armand V. Feigenbaum. His model splits quality costs into four areas:

  • Prevention Costs: The money spent on preventing issues from occurring such as training, creation of standards, quality plans, etc.
  • Appraisal Costs: The money spent on physically checking and auditing products, and systems.
  • Internal Failure Costs: Costs incurred when a failure occurs in house; scrap, rework, time spent replacing product, etc.
  • External Failure Costs: These usually cover everything from warranty costs to lost business.

It is generally accepted that spending money on prevention is going to be a lot less expensive than dealing with an issue once it hits your customer. In most models, it is suggested that costs increase by an order of magnitude for each step as you move from prevention through to external failure costs. Therefore, it will cost your business 10 times as much to deal with an issue once it has reached the customer than if you had caught it in-house, and would cost you a tenth as much to prevent the same  issue.

How Much Can You Save?

The problem of course is that with an effective quality system you prevent the problems from occurring in the first place so you never actually “see” the benefit as the problem never occurs. This can lull some businesses into a false sense of security and lead them to think that they can cut costs by spending less on quality when times are tough. The results of this can be very expensive when a product or service of poor quality slips through to the customer.

Of course if you measure CoQ right from the start you will be able to see how spending more on prevention and appraisal helps to reduce your failure costs and will result in an understanding of what that return on your investment is. You will be able to see the effect of spending more up front lowers the cost of poor quality.

Every business is very different and the ROI that you can achieve in one industry is going to be very different to that achieved in another. As a guide, a recent study undertaken through the American Society for Quality (ASQ) showed that for every $1 spent on your QMS, you could expect to see an additional $6 in revenue, a $16 reduction in costs, and a $3 increase in profits. On average, they saw that quality management reduced costs by 4.8%.

Another study undertaken by the Harvard Business School showed that companies that adopted ISO 9001 had the following benefits:

  • Higher rates of survival
  • Increased Sales
  • Growth in employment
  • Increased wages
  • Less waste
  • Improved worker productivity

So, while it may not be easy to predict your ROI, you can be pretty sure that investing money up front on your Quality Management System is going to be an effective investment.



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A Guest Post from Glacier Consulting.

We knew it was coming! And on March 12, 2018, ISO 45001 was published. On March 13, ISO hosted a livestream video to answer all of your questions about this new standard.

Although we’ve been learning more about ISO 45001, and even wrote a blog a few months ago about the differences between ISO 45001 and OHSAS 18001, we wanted to summarize the main points made by the experts that created the standard.

The conversation was hosted by Maria Lazarte from the ISO General Secretariat with guests Richard Jones, Charles Corrie, David Smith and Jan Toft Rasmussen.

Richard Jones was actively involved in the development of OHSAS 18001 and its guidance and the development of ISO 45001. Charles Corrie is Secretary of the committee (ISO/PC 283) that developed ISO 45001. David Smith is the committee chair of ISO PC 283 responsible for the development of ISO 45001 and a variety of BSI management standard committees. Jan Toft Rasmussen is an experienced consultant on health and safety with a history of working in trade union federations and confederations.

We have summarized the main points addressed into the What, When, Why, How and Who’s below

WHAT

What Is ISO 45001?

ISO 45001 is an International Standard that specifies requirements for an occupational health and safety (OH&S) management system, with guidance for its use, to enable an organization to proactively improve its OH&S performance in preventing injury and ill-health.

ISO 45001 is intended to be applicable to any organization regardless of its size, type and nature. All of its requirements are intended to be integrated into an organization’s own management processes. ISO 45001 enables an organization, through its OH&S management system, to integrate other aspects of health and safety, such as worker wellness/wellbeing; however, it should be noted that an organization can be required by applicable legal requirements to also address such issues

What Happens to OHSAS 18001?

OHSAS 18001 has been withdrawn effective March 12, 2018. Companies who are currently using OHSAS 18001 will need to migrate to ISO 45001 within three years.

What is Different Between ISO 45001 and OHSAS 18001?

They are very similar in that they both use a Plan, Do, Check, Act model. ISO 45001 encompasses most of the areas of OHSAS 18001 for occupational health and safety.

ISO 45001 Speaks To Leadership

The differences are that 45001 follows the structure of other international standards. There is a much larger focus on the responsibility of leadership in ISO 45001. It also speaks to the need for worker participation. The standard aims to have worker health and safety be a central tenant in the way a company operates, integrated into overall business processes. Health and safety isn’t a stand alone process or the responsibility of one person or department.

From the delegates on the committee representing workers, they sought to participate in making their workplace safer but they really wanted language in the standard to make sure their top management was clear that they hold ultimate responsibility for setting this into place in their organization

ISO 45001 is More Comprehensive

ISO 45001 is designed to take into account many more factors than 18001. For instance, ISO 45001 recognizes other formats for data collection and storage – such as digital formats to reduce paperwork. Beyond just health and safety, ISO 45001 gives management a tool to strengthen their entire business if they follow it.

ISO 45001 is More Proactive

ISO 45001 focuses on continually assessing opportunity to reduce risks.

ISO uses terms across all of their standards that users will be familiar with – for example, the term “legal requirements” is used instead of “compliance obligations” because they wanted to make it clear that some countries have a legal requirement to do certain things.

The standard pursues the idea that every employee has a role to play in thinking about health and safety. For example, the purchasing manager should think about risks before they place every order for equipment that workers will use.

What about small businesses?
Small businesses (SMEs) can absolutely adopt 45001 even if they don’t currently have 18001.
ISO 45001 makes it clear that all top management have a role to play in health and safety.

WHEN

ISO 45001 was published on March 12, 2018. On that day, OHSAS 18001 was withdrawn. Companies who are currently using OHSAS 18001 will need to migrate to ISO 45001 within three years. Transition period started 3-12-18 and by 3-12-21 all OHSAS 18001 certifications must be migrated to ISO 45001.

WHY

Why Was The ISO 45001 Standard Created?

Too Many Work-Related Injuries, Illnesses and Deaths

Over 7,600 people die each day from work-related accidents or diseases. The video mentioned the fact that every 12 seconds a worker dies in the world on the job. The burden of occupational injuries and diseases is significant, both for employers and the wider economy, resulting in losses from early retirements, staff absence and rising insurance premiums.

International Standard Makes it Accessible

Clearly this a problem across the world that having an international standard was almost overdue. Although there are health and safety standards locally and even nationally, there needed to be an official standard that transcends borders to create a safe and healthy working environment everywhere. Hopefully, with the new international standard in place, it will create a more popular and accessible standard worldwide and the number of injured workers will decrease over time.

HOW

How Does ISO 45001 Help Workers?

The ISO 45001 standard provides a systematic, comprehensive approach to health and safety on the job. It answers many specific questions on how to prevent injury and illness, rather than just dealing with them as they arise.

Health and Safety is Everyone’s Job

All levels of the organization are addressed in this standard. It’s not just applicable to one employee or department, rather, it offers guidelines for the entire organization, especially decision makers and leadership.

Using PPE As Last Resort

Rather than offering PPE (personal protective equipment) and hanging safety signs, this standard aims to be “in front” of issues before they happen.

An example was shared in the video regarding excess noise. While many recommendations may be to simply offer PPE to workers near the noise, this standard illustrates how to work to pinpoint the noise, measure it, and how to mitigate it instead of simply handing out ear protection.

PPE is not the foundation of the safety standard. The standard helps organizations create an environment that doesn’t require PE in the first place. In other words, PPE is a last resort.

How can we convince top management to adopt ISO 45001?

There are many benefits to following or certifying to ISO 45001. These include overall improved performance, better cooperation amongst employees and managers, better respect amongst ranks of workers and management, insurance costs reduced, and less worker turnover.

In some countries, this standard helps ensure legal requirements are met. It may reduce the pressure organization’s face from labor or government inspectors. And finally, it fulfills customer request or demand that their vendor partners have a system in place to protect employees.

How is ISO 45001 Connected to other ISO Standards?

In developing ISO 45001, the committee made sure it’s compatible with Annex SL – which is the framework used by ISO 9001, 14001 and 27001. Common terminology is used between all standards so it is easier to align 45001 with 9001. For companies that use both of these standards, it will be a stronger, better, higher quality and safer company.

WHO

Who Developed ISO 45001?

ISO 45001 was developed by ISO/PC 283, a technical committee made up of experts from around the world. The ISO 45001 committee ensured they had feedback from all parties that would be affected by ISO 45001. They sought to achieve balance between government, employers and workers, so they requested and received recommendations on who should be involved in the process of developing the standard from those three major group.

Delegates from these three areas nominated to represent their interests in the development of the standard. The delegates represented 85 countries.

The committee also had external liaison representation from: International Labor Organization, International Trades Union Congress, International Organization of Employers and others.

Who Needs ISO 45001?

ISO 45001 is designed for any company, in any industry, of any size, in any location around the world. Any company that cares for their employees can use this standard, even if they are not seeking to be certified to it.

Whether Seeking Certification or Not

Companies are able to use this standard to confirm their organizations are safe by benchmarking themselves against it. It was designed to be used as a tool regardless if the company is seeking the certification or not.

Existing OHSAS 18001 Certification Holders

OHSAS 18001 has been withdrawn effective March 12, 2018. Companies who are currently using OHSAS 18001 will need to migrate to ISO 45001 within three years. Three years is the standard period of time that ISO uses to give standard holders to upgrade to newly published standards. All new certifications will be to the ISO 45001 standard.

Who Does ISO 45001 Impact?

Employees and Subcontractors/Vendors

Organizations must also consider what their suppliers and subcontractors are doing. They don’t need detailed knowledge, but the organization should put the interaction into place for personnel for suppliers within the organization’s system.

Glacier Consulting offers full consulting, auditing, and training services along with ongoing maintenance packages for all of your quality, environmental, health and safety, energy and sustainability needs.

This article was originally posted on Glacier Consulting’s website and is published here with permission.

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The concept of risk has always been implicit in ISO 9001; this new revision only makes it more explicit and builds it into the whole management system.

In ISO 9001:2015, risk management is being added with focus on risk-based thinking.  Here a systematic approach to risk is established by considering and including it throughout the standard.



In the Introduction the concept of risk-based thinking is explained. Risk is defined as the effect of uncertainty on an expected result, where:

  1. An effect is a deviation from the expected – positive or negative.
  2. Risk is about what could happen and what the effect of this happening might be.
  3. Risk also considers how likely it is to take place.

The main goal of this quality management system is for an organization to achieve conformity and customer satisfaction. In ISO 9001:2015 a risk-based thinking is used to achieve this goal.

  • In Clause 4 (Context) the organization is required to determine the risks which may affect its ability to meet the system’s objectives. The new ISO 9001 recognizes that the consequences of risk are not the same for all organizations, and this is why every organization will need to consider risk quantitatively as well as qualitatively, depending on their context.
  • In Clause 5 (Leadership) top management is required to demonstrate leadership and commit to ensuring that risks and opportunities that can affect the conformity of a product or service are determined and addressed.
  • In Clause 6 (Planning) the organization is required to take action to identify risks and opportunities, and plan how to address each of them.
  • Clause 8 (Operation) establishes that the organization is required to plan, implement and control its processes to address its risks and opportunities.
  • In Clause 9 (Performance evaluation) the organization is required to monitor, measure, analyze and evaluate the risks and opportunities.
  • In Clause 10 (Improvement) the organization is required to improve by responding to changes in risk.

These requirements are considered to cover the concept of preventive action (which has been replaced) and takes a wider view that looks at risks and opportunities. By understanding those risks and exploring ways in which the risks can be mitigated, the organization will also have an opportunity to drive change and improvement.

In order to effectively meet the quality management system’s goal, ISO 9001:2015 will require organizations to consider their risks as part of their management’s plan, which will call for an improved commitment and more involvement of top management.



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The internal audit process is essential for any organization that aims to maintain and improve their management system(s).  However, achieving an effective internal audit process can be a challenge, especially for small and medium-size organizations.

Audits need to be performed by trained and qualified auditors with the sufficient knowledge of the standard being used in order to ensure independence and objectivity. Some organizations do not have the time or budget to train existing workers to become their internal auditors or to employ someone with the required skills to perform these audits.



For those organizations, contracting out their internal audits is a feasible option. Some of the benefits organizations can obtain by doing so are:

  • Assure independence. Independence is likely to increase when the auditor does not belong to the organization. In some cases when a close relationship exists between auditors and auditees, independence and objectivity may be jeopardized.
  • Assure knowledge and skills. Most auditors from external organizations have years of training and experience. These auditors not only have the technical skills, but they also follow strict ethical guidelines.
  • Reduce costs. Employing an expert to perform the organization’s internal audits can be expensive. Contracting out will reduce the overall cost of internal audits.
  • Assure an up-to-date knowledge. As any other market, the internal audit market is competitive. This drives audit organizations to become more efficient and constantly improve the services they offer, which benefits the organization being audited.
  • Efficient use of time. Internal audits are time consuming. When they are outsourced, management has more time to focus on the core activities of their business.
  • Decrease the risk of disrupting internal audit. If an organization relies on one person to perform internal audits, a reliance on that person is created, which increases the vulnerability of process. This risk is reduced when the process is outsourced.

Outsourcing internal audits is an option that should be considered by small and medium-size organizations. However, each organization has its particular needs and circumstances and they should assess if it would suit them better to outsource internal audits or to create their own auditing team.

There are many organizations that offer audit services, and choosing one is a decision that should not be taken lightly. The time spent choosing the right one will assure an independent and objective audit which will contribute to the improvement of the organization’s management system(s).

 



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Identifying and tracking Quality Objectives are a requirement of ISO 9001:2015. These Quality Objectives must be identified and tracked at relevant levels, functions and processes. Functions or processes, where quality objectives are required can be decided based upon complexity, size or criticality of the process. The Quality Objectives should be in-line with the quality policy and consider all applicable requirements. Quality Objectives need to be measurable, relevant to the products and services being offered and focus on enhancing customer satisfaction.



Establishing Measurable Quality Objective

Identification of relevant quality objectives which are consistent to your organization’s quality policy is the first step in planning your Quality Management System. Objectives can be established through S.M.A.R.T philosophy. S.M.A.R.T is an acronym used as a guide for establishing measurable objectives, which are Specific, Measurable, Attainable, Relevant and Time-oriented. Each objective should be:

  • Specific – The Objectives must be clearly defined or identified so everyone is able to interpreted it in the same way.
  • Measurable – An objective should be quantifiable and should be interpreted in terms of size or degree.
  • Attainable– An objective set which is beyond the capacity or capabilities of the organization would never be met. There should be mechanisms available or built to measure these objectives and the objectives should be achievable.
  • Relevant –The objectives should be relevant to the organization’s context. An objective’s alignment to Quality Policy and customer’s or statutory or regulatory requirements can be ensured, so that it is relevant to the strategic direction of the organization.
  • Time-Oriented– An objective should be time-bound. The mechanism created for calculation of objectives should address when the objective will be assessed to understand that it is met.

Quality Objectives should be set in discussion with top management and be relevant to conformity of products and services offered by the organization. Some examples of quality objectives are:

  • Improvement in customer satisfaction ratings by 3% every year
  • On-time delivery achievement of 99% every quarter
  • Improve productivity of team by 2% annually

 Deploy Quality Objectives

After Quality Objectives are identified, the next steps required for deployment of these objectives are:

  • Document Quality Objective: The Quality Objectives need be documented. You could use a Quality Manual however this is no longer required in ISO 9001:2015. Other options include, a Quality portal or document plan.
  • Communicate Quality Objectives: The Quality objectives need to be communicated to all relevant functions or departments. This may be done through Quality Awareness sessions to all teams.
  • Establish Mechanisms to capture Quality Objectives: There should be mechanisms established in the organization to calculate the Quality Objectives. The mechanisms planned need to be deployed for all functions or departments and these should be tracked on a fixed frequency to ensure compliance to these objectives.
  • Review Quality Objectives: Once an organization starts capturing these objectives, they need to review mechanisms built to evaluate the performance of these objectives. This can be done through Management reviews planned on fixed intervals. Based on the outputs of the reviews, Quality objectives may be updated, as appropriate
  • Plan Corrective Actions: Whenever the Quality Objectives do not meet the targets set, there should be corrective actions planned against it. This gives an opportunity to identify process improvements which can help enhance the performance of the Quality Objectives.

Establishing and Maintaining the performance of Quality Objectives is important to ensure effectiveness of Quality Management System. It gives an opportunity to the organization to improve its processes and bring higher efficiency in their systems.



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Every management system requires a way for approaching non-conformities and potential non-conformities. Although many organizations are familiar with the preventive and corrective action processes, there is still some confusion on understanding the differences between them.



Both preventive and corrective actions are developed to improve an organization’s management systems, and their main difference can be identified by taking a closer look at their definition which is found in most of the ISO standards, including ISO 9001:

Corrective action: action to eliminate the cause of a detected non-conformity or other undesirable situation.

Preventive action: action to eliminate the cause of a potential non-conformity or other undesirable situation.

The main difference is that corrective actions are those required to address a non-conformity that has already occurred. In other words, the actions necessary to “clean up the mess”, determine the root cause(s) of the non-conformity and prevent it from happening again. On the other hand, preventive actions are the ones taken to prevent a non-conformity from ever occurring.

Some of the specific actions taken on each of these processes are:

Corrective Action

  • The root cause(s) of the non-conformity needs to be identified and documented.
  • The effect of the non-conformity should be analyzed in order to determine its impact and the actions required to correct or neutralize the damage or possible damages.
  • The whole system needs to be scanned to ensure that the non-conformity does not occur in other areas.
  • Implement the actions that will prevent the non-conformity from reoccurring.
  • Follow up on the actions must be done to determine its effectiveness.

Preventive Action

  • Proactive actions, such as risk assessments, failure modes and effects analysis, must be taken to identify potential non-conformities.
  • The development of work instructions, documented procedures, training are examples of actions that are performed to prevent non-conformities.
  • Other activities that are regularly carried out and are part of the preventive action process are audits, management reviews and inspections.

The number of corrective and preventive actions in an organization reflects its maturity. If an organization has more corrective than preventive actions it is a sign that more resources are being invested on trying to correct non-conformities that have already occurred. Moreover, when the number of preventive actions are greater than the corrective ones, it’s an indication that an organization is on the right track on successfully preventing non-conformities from ever occurring.

The ultimate goal regarding these actions are to have as many that are preventive and zero that are corrective. It is easier and less expensive for any organization to prevent a problem from happening than to clean up the mess after it has occurred.



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All processes within an organization, from procurement of raw material, to production and final delivery involve a number of risks or hazards which people working on these areas are exposed to. The environment  an organization exists in could expose workers, visitors, contractors to various risks which could potentially harm  their health or safety. These risks may include harmful exposure to; noise, radiation, poisons, dust mechanical or electrical risks such as; falls, slips, electrical equipment or psychological risks like; fatigue, violence, bullying. Clause 8.1 of ISO 45001 requires organization plan, implement and control the processes necessary to meet the health and safety requirements and eliminate health hazards.

Organisations must plan how they will address occupational health and safety related risks to ensure risks levels are as low as possible. ISO 45001 suggests a step-by-step approach using hierarchy of controls to enhance occupational health and safety and reduce or control risks. This hierarchy is stimulated by ISO 31000.



The steps involve:

  • Eliminate the Risk: This is the first step organizations should take to control  risk. This approach requires organisations avoid the risk altogether. This calls for stopping or not starting the activities itself, which may be cause of potential risk. For example, eliminating the risk of using the hazardous substance would involve discontinuing the use of the substance altogether. This may involve redesigning the process itself.
  • Substitute the risk: Eliminating the risk may not always be possible. In such cases, organization should go for the next level of control, i.e. substitute. This involves searching for another method that is less risky. This may include substituting hazardous by the not-so-hazardous or non-hazardous activity or material.
  • Engineering Controls: The next level of control is engineering controls. These may be applied to change the consequence of the risk. This step focuses on applying collective protective measures rather than individual protective measures used in Isolating the risk. Design the process so that the hazardous material is locked in, these may include gas detection systems, shutdown systems, ventilation systems to control exposure to hazardous substance.
  • Administrative Controls: All the last steps would control the risk to extent or eliminate the risk. In case risk still remains, administrative controls may be applied to remaining risk. This involves providing information, instruction, training, or supervision for the risks involved. A documented procedure or work-instruction comes under administrative control. Restricted access to only trained professional to handle hazardous material is also an administrative control that can be put in place to handle hazardous material.
  • Personal Protective Equipment: If the risk still remains, Personal Protective Equipment (PPE) should be used to ensure handling of any remaining risk. This may involve PPE provided to workers for eye, face, hand, forearm protection, as required.

Using this hierarchy of controls, organizations can ensure adequate controls are planned for any OH&S related risks and ensure health and safety of its workers.